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August Edition 2023

The Visionary Innovating Solutions for Tomorrow’s Chemical Needs: Applied Catalysts

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Applied Catalysts, a trailblazer in the catalyst manufacturing industry, is revolutionizing the global chemical sector. From its cutting-edge R&D facility in Laurens, South Carolina, the company spearheads innovation in the global chemical industry, delivering tailored catalyst solutions that meet the exacting demands of diverse sectors. What sets Applied Catalysts apart is its unwavering commitment to bespoke service. The company thrives on understanding the unique challenges and needs of each client, ensuring that every catalyst is meticulously crafted or sourced to deliver unparalleled performance. With a legacy of excellence, Applied Catalysts blends its deep technical expertise with a client-centric approach, offering a comprehensive suite of catalytic products and services that drive efficiency and success across various chemical processes.

Applied Catalysts distinguishes itself through its comprehensive catalyst services, which include development, testing, and sourcing. The company’s catalyst development services are grounded in heterogeneous catalysis, combining cutting-edge testing with robust development to accelerate project success. This integrated approach enhances value creation and ensures that clients benefit from advanced, effective solutions. In addition to development, Applied Catalysts offers catalyst sourcing and testing services. The company’s sourcing capabilities are particularly valuable when alternate suppliers are required, drawing on its industry connections to find the best catalysts and chemicals. Its testing services encompass lab-scale and show-tube scale evaluations, covering hydrogenation and other chemical processes under various conditions. This thorough testing ensures that clients receive reliable and efficient solutions for their specific applications.

World-Class Catalyst Systems

Applied Catalysts provides an array of catalyst systems designed to meet diverse manufacturing needs. The company’s batch reactor systems offer flexibility and reliability for a wide range of chemical products, allowing for precise control over each reaction step. For continuous manufacturing processes, Applied Catalysts’ continuous reactor systems provide productivity and cost advantages, with turn-key solutions available to streamline operations.

Modular process systems are another key offering, designed to enhance productivity and drive profitability through flexible, just-in-time manufacturing. These systems are ideal for industries that require scalable and adaptable solutions. Additionally, the company’s separation systems play a crucial role in processing complex chemical mixtures, ensuring safe and efficient separation of components.

Industry-Leading Emission Catalysts

As a pioneer in emission catalysts, Applied Catalysts offers a robust portfolio of services, including air permit compliance assurance for CATOX systems, catalyst activity testing, troubleshooting, and cleaning. The company’s expertise extends to new product development and modeling, providing clients with comprehensive support for regulatory and operational needs.

The company’s emission catalysts include metal oxide catalysts (MOC) and activated carbon monolith catalysts (ACMC). MOC products are noted for their strength, attrition resistance, and adaptability in both reductive and oxidative environments. ACMC products are tailored to meet specific customer requirements, from development to commercialization, ensuring high performance in various applications.

Catalysts for Hydrogenation and Reductive Alkylation

Applied Catalysts excels in providing catalysts and systems for hydrogenation processes, which are vital for producing chemicals with high selectivity and reduced by-products. The company’s expertise in catalytic hydrogenation enables clients to optimize their processes for efficiency and sustainability.

Reductive alkylation, a key reaction for specialty chemicals and pharmaceuticals, is another area of specialization. Applied Catalysts offers tailored solutions for the reductive alkylation of amines, addressing challenges related to catalyst optimization and process scalability.

Selective Oxidation for Chemical Upgrades

Selective oxidation reactions are integral to the chemical and pharmaceutical industries for upgrading intermediates to higher-value products. Applied Catalysts provides advanced catalysts and testing services for these reactions, ensuring that clients achieve high-efficiency processes with minimal waste.

A Commitment to Excellence

Applied Catalysts’ reputation is built on a foundation of innovation, responsiveness, and excellence. The company’s chemists, engineers, and business development teams are dedicated to delivering fast, fair, and high-quality solutions. This commitment is reflected in the company’s approach to customer interaction, characterized by excellent communication and multiple touchpoints throughout the organization.

With over 30 years of experience in catalyst development, Applied Catalysts continues to lead the industry with cutting-edge technology and exceptional service. The company’s focus on customization, coupled with its comprehensive range of services, positions it as a trusted partner for clients seeking advanced catalyst solutions.

Looking Ahead

As the chemical industry evolves, Applied Catalysts remains dedicated to advancing its technology and expanding its offerings. The company’s commitment to innovation and customer success ensures that it will continue to play a pivotal role in shaping the future of catalysis and process solutions.

Applied Catalysts stands as a testament to excellence in catalyst manufacturing, offering unparalleled expertise and tailored solutions that drive progress and efficiency in the global chemical industry.

Lee Mitchell, President

“Applied Catalysts excels in providing catalysts and systems for hydrogenation processes, which are vital for producing chemicals with high selectivity and reduced by-products”

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