The Superior Global Supplier of Industry Leading Catalysts, Absorbents & Filtration Systems: UNICAT

UNICAT is at the forefront of revolutionizing catalyst technology, delivering advancements that significantly enhance both financial and environmental performance for its clients. Renowned for its industry-leading innovations and engineering expertise, UNICAT has firmly established itself as a catalyst technology pioneer, driving substantial improvements in operational efficiency and sustainability. Founded with a mission to create transformative solutions, UNICAT stands out for its commitment to revolutionizing catalyst technology. The company’s flagship product, the Magcat® Textured Sphere reformer catalysts, exemplifies its innovative prowess. Recognized with the prestigious Queen’s Award for Enterprise in 2022 for its excellence in innovation, the Magcat® Catalyst has set a new standard in the industry. The award highlights UNICAT’s ability to merge cutting-edge technology with practical application, significantly enhancing catalyst performance and operational efficiency.

UNICAT's approach to innovation is grounded in a deep understanding of customer needs and challenges. By actively engaging with clients and integrating their feedback into its R&D pipeline, UNICAT continually evolves its technology to address specific industry demands. This customer-centric model ensures that the company’s advancements not only meet but exceed market expectations, delivering tangible benefits and improved profitability for its clients.

Revolutionary Products and Technologies

UNICAT’s product portfolio includes the highly acclaimed Magcat® Textured steam reforming catalysts, which have been designed to optimize several key performance metrics. The Magcat® spheres are engineered to improve heat transfer coefficients, provide high intrinsic strength, and reduce pressure drops in gas purifying and separating processes. This results in notable operational benefits, including lower pressure drops, reduced tube skin temperatures, and decreased reforming firing requirements. The end result is enhanced efficiency, lower energy costs, and a reduced reformer footprint.

The groundbreaking polymer ceramic technology used in Magcat® catalysts—featuring a distinctive golf ball-like surface—represents a significant leap forward in catalyst design. This innovation has led to a 35% increase in strength and improved porosity, which enhances gas permeation and overall catalytic performance. The spheres’ design also facilitates maximum heat transfer, reduces thermal stress on reactor tubes, and extends tube lifespan, all of which contribute to lower operating costs and improved energy efficiency.

Commitment to Customer-Centric Solutions

At the core of UNICAT’s strategy is a robust focus on customer service and support. The company offers a comprehensive suite of services, including worldwide on-site technical support and quarterly catalyst data analysis reports. This personalized approach ensures that clients receive expert assistance tailored to their specific needs, enhancing the overall performance and longevity of their catalyst systems.

UNICAT’s toll services further exemplify its versatility and commitment to customer satisfaction. The company’s catalyst production facilities are equipped to handle a wide range of chemistries and manufacturing processes, accommodating both large-scale and specialized projects. Whether working with metal base chemistries or developing custom catalyst shapes and sizes, UNICAT demonstrates its capability to meet diverse client requirements with precision and efficiency. 

Driving Sustainability and Supply Chain Excellence

UNICAT’s dedication to sustainability is reflected in its robust supply chain management and environmental stewardship. By maintaining key supply sites across the globe, UNICAT ensures short delivery times and minimizes the carbon impact associated with transportation. The company’s sustainable catalyst technologies not only enhance operational performance but also contribute to a lower environmental footprint.

The company’s commitment to supply chain stability and flexible manufacturing further underscores its ability to deliver high-quality products and services consistently. UNICAT’s flexible manufacturing capabilities allow for rapid adaptation to changing market demands, while its stable supply chain supports reliable and efficient product delivery.

Advanced Purification and Syngas Solutions

UNICAT’s expertise extends beyond catalyst manufacturing to encompass advanced purification and syngas solutions. The company’s trademark Layered-Bed Design Technology is particularly effective in addressing complex purification challenges. By tailoring solutions to specific impurity types, concentrations, and operating conditions, UNICAT ensures optimal purification performance even in the most severe environments.

In the realm of syngas, UNICAT offers a comprehensive range of catalysts for various processes, including total sulfur removal, reforming, secondary reforming, and methanation. The company’s expertise in optimizing hydrogen and ammonia plants is evident in its ability to enhance run life, reduce compression costs, and minimize the impact of operational issues on catalyst performance.

The Road Ahead

UNICAT’s relentless pursuit of innovation and customer-centric solutions positions it as a leader in the catalyst technology industry. By continuously refining its products and services, the company is poised to drive further advancements in efficiency, sustainability, and operational excellence. As UNICAT continues to push the boundaries of catalyst technology, it remains dedicated to delivering exceptional value and performance to its clients worldwide.

UNICAT’s legacy of innovation, commitment to customer satisfaction, and focus on sustainability underscore its role as a transformative force in the catalyst technology sector. With a strong track record of success and a forward-thinking approach, UNICAT is well-positioned to lead the industry into the future.

Mark Stuckey, CEO

“Whether working with metal base chemistries or developing custom catalyst shapes and sizes, UNICAT demonstrates its capability to meet diverse client requirements with precision and efficiency”