7 Types of Pallet Trucks and How They Are Used Within a Warehouse

Various businesses like warehouses and retail stores, as well as construction sites and other similar settings that require regular transport of heavy items rely on specialised equipment like pallet trucks to ensure efficient material handling. Also called pallet jacks, these trucks streamline the movement of goods, thus improving productivity and reducing the physical strain of manual lifting and carrying.

That said, it’s important to note that not all pallet trucks are the same. Different models cater to specific tasks, from a compact manual pallet truck for tight spaces to an advanced electric model for large-scale logistics. Choosing the right equipment can significantly impact workflow and overall efficiency, so it’s essential to understand the features and applications of each kind of pallet truck.

In this article, we’ll explore the different types of pallet trucks and their applications in warehouses and similar environments to help businesses select the right tools for their operational needs.

1. Manual Pallet Trucks

Manual pallet trucks are the most straightforward type of pallet handling equipment. These trucks operate without the need for electricity or batteries and instead. Instead, they rely on a manual pumping mechanism to lift the pallet off the ground. To maneuver the pallet truck, an operator uses the handle to steer the truck and transport goods to their destination.

Due to their simplicity and cost-effectiveness, these types of pallet trucks are ideal for smaller operations, including small warehouses, retail stores, and workshops. They are best suited for lightweight loads and short-distance transport. Additionally, their compact design makes them a great option for narrow aisles or crowded spaces where manoeuvrability is a priority.

2. Electric Pallet Trucks

Another type of pallet truck is the electric pallet truck. They’re often referred to as powered pallet trucks and are a more advanced alternative to manual models. That’s because these trucks are equipped with a battery-powered motor, which significantly reduces the physical effort needed to move heavy loads. They also have features like adjustable speed controls, automatic braking systems, and ergonomic handles, enhancing productivity and safety in the workplace.

In terms of applications, electric pallet trucks are commonly used in medium to large warehouses where frequent load movement is required. They are particularly effective for transporting heavier loads over longer distances, such as in industrial-scale storage facilities. In addition to warehouses, electric pallet trucks are widely employed in manufacturing facilities and logistics centres, where efficiency is key to meeting tight deadlines.

3. Ride-On Pallet Trucks

Ride-on pallet trucks are another type of pallet truck designed for high-volume operations. Unlike the previous types mentioned, these trucks allow the operator to ride on the truck rather than walk alongside it. These trucks are equipped with advanced controls, cushioned platforms, and protective barriers to ensure operator comfort and safety.

These pallet trucks are best suited for large warehouses, distribution facilities, and airports where goods need to be moved quickly over long distances. The ride-on feature speeds up operations and reduces operator fatigue, making them a preferred choice for industries that require efficiency and put a premium on employee well-being.

4. High-Lift Pallet Trucks

When it comes to lifting loads to higher levels, high-lift pallet trucks can get the job done. These trucks are designed to raise pallets to a comfortable working height, making them ideal for tasks like sorting, packing, and assembly.

High-lift pallet trucks are commonly found in production lines, workshops, and warehouse stations where goods need to be lifted to reduce bending or stretching by the operator. As these trucks promote ergonomic working conditions, they also help prevent injuries and improve productivity in repetitive tasks.

5. Weighing Pallet Trucks

Another type of pallet truck that can be used in warehouses is the weighing pallet truck. The main difference with these trucks compared to others is that they come equipped with built-in scales, allowing operators to weigh loads during transport. As a result, these trucks eliminate the need for separate weighing equipment, streamlining processes and saving time.

In warehouses, weighing pallet trucks are essential for inventory management, ensuring that goods meet weight specifications before shipment. They are also used in industries where weight compliance is critical, such as food production, pharmaceuticals, and logistics. Their dual functionality makes them a versatile and valuable tool in any operation requiring precise weight measurements.

6. Rough Terrain Pallet Trucks

For transporting and moving materials on challenging surfaces, rough terrain pallet trucks are up for the job. These trucks are specially designed to navigate rough surfaces like gravel, dirt, and uneven terrain. They feature robust construction, larger wheels, and enhanced stability to help them navigate outdoor environments with ease.

These types of trucks are ideal for businesses that need to use pallet trucks in outdoor storage areas, construction sites, and garden centres. Their durability and ability to operate in tough conditions make them invaluable for industries that require material handling in non-traditional warehouse settings.

7. Specialty Pallet Trucks

Specialty pallet trucks are tailored for unique applications that standard trucks cannot address. Some examples include narrow pallet trucks for tight spaces, extra-long pallet trucks for oversized loads, or low-profile models for handling exceptionally low pallets.

These trucks are used in warehouses with unique layouts, such as those with small aisles or specialised storage systems. They are also essential for industries dealing with non-standard pallet sizes, such as furniture manufacturing or automotive parts distribution. 

Pallet trucks are vital for efficient operations in warehouses and beyond. They come in different types, with each one serving a specific purpose. Thus, businesses need to understand their features and applications so they can select the right equipment to meet their operational demands. Whether you’re managing a small retail warehouse or a large distribution centre, the right pallet truck can make all the difference.